About Bulk Trucker Hats
Bulk Trucker Hats is the trucker-cap arm of Battle Born Clothing, a custom apparel decorator at 3 Pebble Beach Dr, Yerington, NV 89447. One shop, one set of machines, one price sheet.
What we run
- Two single-head commercial embroidery machines: a Happy HCD2-1501 and a YunFu 15-needle, with Rapos thread and Maggie magnetic frames.
- An OMTech 80-watt CO2 laser for leather patches, in use since 2020.
- A two-platen VEVOR hat press for our proprietary patch heat-glue process.
- Screen printing (plastisol, water-based, discharge) with a conveyor dryer, for shirts and the occasional foam trucker run.
Where the hats come from
Blanks come from SanMar (Reno warehouse first, then the next closest) and S&S Activewear. We are a Zapped Headwear dealer and buy Decky direct. We are an authorized decorator for Carhartt, Nike and OGIO. Melin hats we decorate only when the customer supplies them.
How we work
- No hard minimum on embroidery or leather patch.
- Digital proof before every production run.
- Standard turnaround 28 days from proof approval; rush quoted per job.
- Free redo on our own errors.
- No team or company online stores, no woven patches, no in-house DTF printing. DTF transfers are outsourced to DTF Tribe in Carson City and pressed here.
The goal
Battle Born Clothing aims to be the top leather patch hat maker in the USA. Bulk trucker runs are how we get there. More about the main shop at https://battlebornclothing.com/pages/custom-trucker-hats and https://battlebornclothing.com/pages/pages-contact.
Shop: Battle Born Clothing, 3 Pebble Beach Dr, Yerington, NV 89447. Main site: battlebornclothing.com.